Showing posts with label installation guide. Show all posts
Showing posts with label installation guide. Show all posts

Monday, June 29, 2015

Trapping and Venting for Grease Interceptors

From time to time I will get an email that contains a schematic of a grease interceptor installation with the question, "does this look right?"

Usually the email-sender wants to know if the trapping and venting is shown correctly.

The answer requires a knowledge of both the applicable plumbing code and the installation requirements of the specific grease interceptor.

Model plumbing codes require each fixture discharging into a grease interceptor be individually trapped and vented, and require the installation of a vent downstream of the grease interceptor.

Standards also come into play when it comes to determining the type and location of vents upstream of a grease interceptor.

PDI G101 mandates the installation of an vented external flow control. The vent on the flow control is an air intake.  As the waste stream flows through the orifice in the flow control device negative pressure is created, drawing in air from the air intake which is intended to mix with the waste water as it enters the grease interceptor aiding in separation efficiency.

ASME A112.14.3 allows four types of ratings as follows:
  Type A - units with external flow control, with air intake (vent): directly connected
  Type B - units with external flow control, without air intake (vent): directly connected
  Type C - units without an external flow control: directly connected
  Type D - units without an external flow control: indirectly connected

Manufacturer's are required to identify which Type their interceptor is rated to when certifying to the ASME standard. 

PDI G101 and ASME A112.14.3 Type A certified interceptors are required to have a vented external flow control installed upstream of the interceptor.

Okay, so lets take a look at some drawings and see what works and what doesn't.

What's wrong with this installation?

It depends on which model plumbing code applies to the installation.

The International Plumbing Code (IPC) 1002.1 (exception 3) allows a grease interceptor to serve as a fixture trap - where it is intended by the manufacturer to serve as a trap - for a single fixture or a combination sink of not more than three compartments so long as the vertical distance from the outlet of the fixture to the inlet of the interceptor is not more than 30 inches and the developed length of the waste pipe from the most upstream fixture outlet to the inlet of the interceptor does not exceed 60 inches.

This drawing for a PDI G101/ASME Type A grease interceptor appears to be compliant with the IPC.  Assuming the interceptor is intended to serve as a fixture trap, there is no requirement to install an additional trap and vent between the fixture and the interceptor. 

The Uniform Plumbing Code (UPC) does not permit a grease interceptor to serve as a fixture trap and also prohibits the installation of a vent between the air intake on the flow control and the grease interceptor. The above diagram would not be compliant with the UPC. There needs to be a trap and vent between the fixture and the vented flow control fitting.

What's wrong with this installation?

Actually, nothing!

The drawing shows a PDI G101/ASME Type A grease interceptor connected to a the three compartment sink that is trapped and vented, an external flow control with air intake and a vent on the downstream side of the grease interceptor.

This installation would be compliant with both the IPC and the UPC.

What's wrong with this installation?

The drawing shows a PDI G101/ASME Type A grease interceptor with an external flow control with air intake, however it also shows a trap on the fixture but no vent for the trap.

This is not compliant with the IPC since the code does not allow double trapped fixtures. The code does allow the interceptor to serve as a trap - assuming that this interceptor is intended to serve as a fixture trap - thus adding a trap to the fixture upstream of the interceptor creates a double trapped fixture installation. Either adding a vent to the trap or removing the trap on the fixture altogether would solve the problem.

The only solution for compliance with the UPC is to add a vent for the trap on the fixture upstream of the vented flow control fitting.

What's wrong with this installation?

This drawing shows a semi-automatic draw-off type grease interceptor but without a vented external flow control.

Since all semi-automatic draw-off grease interceptors are certified to either PDI G101 or ASME A112.14.3 Type A (that I am aware of) an external vented flow control must be shown for compliance with the IPC.

For compliance with the UPC this drawing would have to show both a vented external flow control and a trap and vent for the fixture.

What's wrong with this installation?

Again, there is nothing wrong with this installation, though it may not be immediately obvious as to why.

The unit shown is certified to ASME A112.14.3 Type C (without external flow control) with a built-in or integral flow control and does not require an air intake.

That being the case the interceptor does not require a vented external flow control - jurisdictions unfamiliar with this type of interceptor often question drawings like this and understandably so.

This installation is compliant with both the IPC and the UPC since it shows a trapped and vented fixture discharging through an approved interceptor without external vented flow control with a vent installed downstream.

Air Admittance Valves (AAV)

The UPC does not include provisions for AAVs except as a part of an "Engineered Vent System" under section 912.0, much to the chagrin of engineers around the country. Many states that adopt or adapt the UPC have added an allowance for AAVs so you will have to check with your state to see if they are approved.

The IPC approves the use of and installation requirements for AAVs under section 918.0.

What's important to remember about AAVs is that they only allow for the relief of negative pressure in the drainage system. Therefore, when using an AAV to vent a grease interceptor, it's important that the drainage system has provision for the relief of positive pressure to ensure proper flow.

Boilerplate drawings can be trouble

To be honest, much of the confusion over whether a drawing shows a code compliant installation of a grease interceptor or not, can be the result of boilerplate drawings provided by manufacturers in submittals or installation instructions. Manufacturer's want to provide guidance for a broad range of installations without providing detailed drawings for every single installation variable that can exist. 

When it comes to traps and vents for grease interceptors and the fixtures discharging to them, it's incumbent upon an engineer or contractor to identify and comply with local code requirements regardless what a manufacturer's drawing shows. 

Hopefully after reading this post you will find it easier to identify a drawing that is right for your installation or one that needs to be corrected. 


Thursday, October 30, 2014

Series versus Parallel Installations

When you need more capacity in a grease interceptor than is available for a given size, you have to make a decision; move up to a larger size interceptor or add another (or more than) one of the same size.

When working with multiple interceptors the question is, how do you connect them together, series or parallel?

What's the difference you may ask?

You may not have actually asked that question, but somebody else must have, because why would I be writing a post to answer a question that nobody has ever asked?

No, I can't share the name of the person who did ask for legal reason's.  Very binding, rigid and inflexible legal reason's that I don't have time to go into here.

Suffice it to say that someone out there, someone you don't know, did indeed ask me the question; you'll just have to take my word for it.

Anyways...

Let me illustrate the differences and then discuss the advantages and disadvantages of series and parallel systems so you know and are comfortable with the proper application of either type.

Series 

Series installations connect the outlet of the first interceptor to the inlet of the second, and the outlet of the second to the inlet of the third, and so on.

This system forces the entering wastewater to pass through each interceptor in the series providing two significant benefits; better efficiency and more capacity.

The limitation of series installations is, the maximum flow rate of the first unit in the series (what it is certified to) becomes the maximum flow rate of the system.

When the flow rate of the system is 100 gpm or less, series is the most effective setup for both
hydromechanical and gravity style interceptors.

The systems in the graphic here are both series layouts.  So long as the flow moves from the first unit through the second, through the third, and so on, the system is set up correctly.


Parallel

In a parallel system the interceptors are set up to each receive a portion of the flow from the facility; the incoming flow is intended to be distributed to each interceptor evenly.

This system is necessary when flow rate requirements exceed 100 gpm, because there are no interceptors currently on the market that are certified to a flow rate over 100 gpm.

Parallel setup's in gravity drainage systems are persnickety. 

By persnickety, of course, I mean that getting the flow to distribute evenly is like getting your daughter to date the guy you like...it's probably not going to happen.

Having raised two daughters and having endured countless "boyfriends", I can confidently tell you that I have liked...lets see...divide by...carry the zero...

Well, I'm not sure I got the math exactly right, but I think the answer is less than or equal to one.

Anyways...getting a parallel system to flow evenly is similar. 

The challenge in a gravity drainage system is that water follows the path of least resistance. Trying to force the water to divide evenly into two or more paths with a fitting is next to impossible especially at low flow rates.

Our own in-house testing of parallel systems revealed that the minimum flow rate needed for an even distribution to multiple tanks (using a fitting) is 50 gpm.  When you consider that the average flow from a restaurant is closer to 5 gpm, you can begin to see the problem. 

The secret to a balanced parallel system is found in what Schier calls the Flow Splitter, which utilizes a static water line to evenly distribute flow across multiple tanks.

Problem solved.

Flow control devices

With hydromechanical grease interceptors, one question that comes up from time to time is whether a flow control device is required for each interceptor in series or parallel installations.

In series installations the flow control on the first interceptor acts as the flow control for the whole system. Therefore in series installations you would only install a flow control on the first interceptor in the series.  This is code compliant with both UPC and IPC.

The point in using a parallel system is that you need to meet a requirement for higher flow rates (over 100 gpm) and as such a flow control device would be required on each interceptor.

Now that you understand series and parallel systems and how they should be utilized, unlike candidates for your daughters boyfriend, you should find these installations to your liking.